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AI for steel plants

AI automation for steel plants, from sponge iron to coil.

For integrated and stand-alone units: sponge iron kilns, induction furnaces and billet casters, rolling mills, pipe and tube mills, and coil slitting and cut-to-length lines. AI agents read your weighbridge slips, lab reports and dealer WhatsApps, track consumption and yield every shift, and warn you the day something drifts. Your team stays in charge of every decision.

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What we hear

You know where the money leaks. You just cannot see it in time.

What changes

Features for every part of a steel plant.

Everything below is work your team does by hand today. Where you see AI, an AI agent does it for them and checks with a person before anything important goes out.

Sales and dealers

Orders at today's rate, without the phone calls.

  • WhatsApp orders to entries AI"20 MT 12 mm TMT" from a dealer becomes a draft order at today's rate, checked against stock.
  • Daily rate list AIToday's base price and size extras drafted for every dealer; sent after your approval.
  • Dealer credit checkDues and credit limit shown before an order is confirmed.

Procurement

Pay for what the lab says arrived.

  • Bills and slips read for you AISupplier bills, weighbridge slips and lab reports from a photo or PDF become draft entries.
  • Quality-linked paymentFe % of ore and GCV and ash of coal linked to each truck; deductions worked out per your contract.
  • Approvals on the phonePurchase orders approved on mobile, with the last rate and supplier history alongside.

Inventory and yard

Stock you can count on, by heat, bundle and coil.

  • QR on every bundle and coilScan to receive, move and issue; balance weight after slitting updates on its own.
  • Spares that warn you AIRefractories, rolls, guides and critical spares flagged before they run out; slow movers listed.
  • Yard by grade and sizeWhat is in the yard, by grade, size and age, at any hour.

Production

Consumption and yield every shift, not every month.

  • Speak the shift log AISupervisors speak output, stoppages and consumption in Hindi or English; the entry is made.
  • Per-tonne numbersCoal per tonne of sponge iron, units per tonne of billet, billet-to-bar yield, burning loss and mill scale, every shift.
  • Drift warnings AIWhen power per tonne or yield moves off its normal band, the shift in-charge hears the same day.
  • Breakdowns and maintenanceDowntime logged with its reason; kiln, furnace lining and mill roll changes planned.

Quality

Certificates without the evening typing.

  • Heat-wise recordsChemistry and mechanical values kept against each heat and lot.
  • Test certificate per dispatchDrawn from the heat's own values, ready with the invoice.
  • Defects from a photo AIA photo of cracks, rust or edge burr becomes an observation with an owner and a deadline.

Logistics and dispatch

Trucks in and out faster.

  • One loading list, every paperInvoice, e-way bill details and test certificate from the same loading list.
  • Truck turnaroundGate-in to gate-out time for every truck; waiting trucks visible.
  • Freight checkedFreight per trip and per tonne checked against the transporter's bill.

People and HR

Three shifts of labour, paid right.

  • Shift attendanceContract and staff attendance by face or biometric; overtime worked out on its own.
  • Wages with PF and ESIWages, PF and ESI ready every cycle; payslips on the phone.
  • Safety from a photo or voice note AINear-misses and incidents logged on the spot and followed up.
  • HR questions answered AILeave balance, payslip, policy: answered any time from the records.

Accounts and money

Cost per tonne you can trust.

  • Bank matching AIEvery bank line matched to the dealer and the invoice.
  • Payment follow-ups AIReminders drafted for every overdue dealer, ready to send.
  • Cost and margin per tonneBy product, every day, from the plant's own numbers.

Legal and compliance

No missed renewal, no surprise notice.

  • Compliance calendar AIGST, TDS, PF and ESI returns, factory licence, pollution consent, boiler and fire certificates: every due date tracked, with the papers ready.
  • Contracts read for you AIDealer agreements, purchase orders and supply contracts: payment terms, penalties and renewal dates pulled out and flagged.
  • Delayed-payment letters AIBuyers past the 45 days the MSMED Act allows are flagged, and a reminder or notice is drafted for your lawyer to approve.
  • Labour-law registersWage, attendance and overtime registers kept from the payroll records, ready for an inspection.

The owner's desk

Your plant, in one message each morning.

  • Morning brief AIProduction, consumption per tonne, dispatch, dues and what waits for your decision.
  • Ask in plain words AI"What was power per tonne in furnace 2 last week?" answered from your records.
  • Early warnings AIYield slipping, dues ageing, a dealer going quiet: flagged while still small.

How the AI helps

AI that fits the way your people already work.

It reads your papersWeighbridge slips, lab reports and supplier bills, from a phone photo.
It understands HindiA supervisor speaks the shift log on the floor.
It works on WhatsAppDealer orders and rate lists, where your dealers already are.
It warns you earlyPower per tonne or yield drifting, the same day.
It answers in plain words"Which dealer owes most past 45 days?"
It asks before it actsOrders, rate lists and reminders wait for a person's yes.

Our work

Built on work already running in steel.

Steel-tube plant

Quality observations

Every observation on the floor is raised, given an owner and followed until it is closed.

Metal processing unit

QR store inventory

Every item carries a QR label, and every issue from the store is a scan.

Silo manufacturer

Job tracking

Each fabrication job is followed stage by stage, so everyone sees what is done and what comes next.

How we start

We start with the one job that wastes the most hours.

  1. VisitWe come to your plant and follow a truck from the gate to the dealer.
  2. Pick one taskUsually consumption per tonne, dealer orders or labour wages: whichever costs you most.
  3. Automate itOn your own records, with your people approving, until they trust it.
  4. Add the nextOnly when the first one is working. The system grows with you.

Questions owners ask

AI for a steel plant, answered plainly.

What does AI automation mean for a steel plant?

Software agents doing the routine paper and phone work around your plant: reading weighbridge slips and lab reports, keeping consumption and yield every shift, turning dealer WhatsApp messages into orders and drafting payment reminders. Your people check and approve.

Can it read our weighbridge slips and lab reports?

Yes, from a PDF or a phone photo. Where your weighbridge or lab software can export its data, we connect to it directly.

Do we have to replace the software we use today?

No. We start with the one task costing you most and connect to what already works. Nothing is switched off until the new way is running and your team trusts it.

Will it work in Hindi?

Yes. Supervisors can speak an entry in Hindi or English, and the owner can ask questions in either language.

Can the AI make mistakes?

It can, which is why it drafts and a person approves anything that matters. Where it is not sure, it says so and leaves the entry for a person instead of guessing.

Who can see our data?

The system runs on your own records and you decide who sees what. The AI reads only what a task needs, and nothing goes to a customer, dealer or supplier without a person approving it.

What does it cost?

It depends on the tasks you automate. We look at your business first, then give you a written scope and price before any work starts.

Do you work outside Chhattisgarh?

Yes. We work across central and eastern India, including Odisha, Jharkhand and Andhra Pradesh, on site and remotely.

Worth reading: Seven numbers a steel plant owner needs by 9 am

Tell us where your plant leaks the most.

Tell us what is slowing you down, on a call or at your place. There is no sales pitch, and a real person replies within one business day. You can also see AI for every department · Rice mills · Construction · Cement plants · Power plants · Mines and crushers · Showrooms · Installers.

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