← Industries Metal & Mining · Iron, Steel & Aluminum

Weight, grade, price, credit — all four under control.

Metal businesses run on a four-axis problem: weight variance, grade traceability, daily price volatility, and party credit exposure. We configure ERP, CRM and Helpdesk so all four are instrumented at the moment of action — not reconciled three weeks later.

Process the trade actually follows. Perfection at weighbridge, price-list and credit-gate. Productivity: working-capital cycle compresses 15–30 days.

Sponge Iron · Plant 2 · Today
Iron Ore in162.0 MT1.62×
Coal consumed152.0 MT1.52×
Sponge produced100.0 MTyield 100%
Landed cost₹38,200per MT
Demo data · matches typical DRI yield ratios
Credit gate · Live
PartyVinayak Steels
Limit₹25,00,000
Outstanding₹24,18,400
Order block₹8,40,000 held
Today’s reality

Five frictions running every metal business in India.

Weight variance

PO ↔ GRN ↔ invoice never tally exactly. Tolerance bands are negotiated case-by-case. Reconciliation runs in spreadsheets a week behind.

Daily price drift

LME, mandi rates, Joda-Barbil, Raipur scrap — rates move daily, sometimes twice. Active quotes don’t auto-update. Margin slips silently.

Credit limit bypass

Sales team takes the order. Accounts checks credit two days later. Limit is already breached. Recovery cycle starts at day 75, not day 30.

Rake / truck offload chaos

A 4,000 MT rake unloads to 3 yards. Landed cost per location and per grade is calculated by approximation. Stock value drifts.

GSTR-2A vs purchase register

Vendor uploads delayed or wrong. ITC sits at risk. Reconciliation is manual. Mismatches eat 0.5–1.5% of margin every quarter.

Scrap & rejection accounting

Rejected lots, return-fines, scrap re-melt — treated as adjustment entries. Real waste cost is invisible at month-end.

Where productivity leaks

Three systems must speak. Most plants have one half-configured.

ERPOperational core

Weight, stock, costing, GST.

Frappe ERPNext or Zoho Books + Inventory — configured for weight-based UOM, tolerance bands, rake costing, daily price-list propagation, credit-limit hard-stop, e-invoice + e-way bill, GSTR-2A reconciliation.

CRMCustomer memory

Party history, RM coverage, quote ageing.

Party master with payment-history score, daily price push to active accounts on WhatsApp, RM territory and quota tracking, quote-ageing alerts, lost-deal reasons captured.

HelpdeskClosure layer

Weight-short, quality, recovery.

Customer complaints with weighbridge slip + photo evidence, escalation tree to plant head, link to invoice + party + RM, SLA timer, credit-note workflow.

What we configure

Eight modules. Each tied 1:1 to a friction above.

Weight-based stock

  • MT, kg, piece, bundle — multi-UOM with conversion
  • Tolerance band per item code; auto-flag breach
  • Location-wise: yard, godown, in-transit
  • Physical ↔ system variance reporting

Rake / truck landed cost

  • Rake-wise purchase + freight + offloading + clearance
  • Allocation across 1–n unloading points
  • Cost-per-MT landed by grade and location
  • Lockable once rake closed

Daily price-list propagation

  • Single-screen rate update at start of day
  • Active quote refresh with delta visibility
  • WhatsApp push to active customers
  • Zone / customer-category / quantity-slab pricing

Credit gate at order entry

  • Limit + outstanding + open-order check, hard-stop
  • Override workflow with reason code + approver
  • PDC and post-dated cheque buffer
  • Day-30/45/60 escalation with RM + accounts CC

Grade & heat traceability

  • TMT / HR / CR / GP grade, section, length
  • Aluminum heat / batch / alloy-grade lineage
  • Mill test certificate (MTC) attached at GRN
  • Customer-side recall-ready trace

GST: e-invoice & e-way bill

  • IRN + QR auto at invoice save
  • E-way bill at dispatch with vehicle and driver
  • GSTR-1 + GSTR-3B + GSTR-2A
  • 2A ↔ purchase register matching with mismatch flag

Scrap, rejection, return

  • Rejection note with reason, value impact
  • Re-melt / re-sale flow with audit
  • Customer return with credit-note
  • Margin impact view by item / customer

Party-wise ageing & collections

  • 30 / 45 / 60 / 90 / 120+ buckets
  • Auto WhatsApp + email reminders by bucket
  • Recovery escalation tree with RM → head → CFO
  • PDC realisation tracking
Sub-vertical specifics

Iron & steel and aluminum operate on different physics.

Fe
Iron & Steel
DRI · sponge · rolling · trade
  • Sponge iron yield ratio — 1.6 MT iron ore + 1.5 MT coal → 1 MT sponge. Captured at every shift; deviation flags ore quality or kiln condition.
  • TMT / HR / CR / GP grade-wise stock with section and length
  • Section weight per running meter — quote in length, bill in weight
  • Mill test certificate at GRN, retrievable at customer dispatch
  • Scrap re-melt costing back to charge mix
  • GST 18% with HSN 7213/7214 for bars and rods, 7208/7209 for HR/CR
Al
Aluminum
Smelter · ingot · extrusion · recycling
  • Heat / batch / alloy-grade lineage — 6063, 6061, 1100, 5052 etc. linked to MTC
  • Recyclate vs primary blend tracking — charge mix and yield by run
  • LME aluminum + premium pass-through — daily rate flows to active quotes
  • Extrusion: die master, billet length, scrap factor per profile
  • Heat-treatment temper logging (T5 / T6) tied to dispatch lot
  • GST 18% with HSN 7601 ingot, 7604 extrusion, 7606 sheet
Outcome

What changes after we go live.

90 days · first wins
  • Daily price update flows to all open quotes and price lists
  • Credit gate live at order entry — bypass requires approver
  • E-invoice + e-way bill auto-generated at invoice save
  • Weight tolerance band enforced at GRN with variance log
  • Party ageing report on day 1 of every month
180 days · cycle compresses
  • GSTR-2A ↔ purchase register auto-matched with flagged variances
  • Rake-wise landed cost locked — valuation moves from estimate to fact
  • Working-capital cycle compresses 15–30 days through credit + ageing discipline
  • Grade and heat traceability ready for any customer audit
  • Scrap and rejection cost visible at the level of item, party and run

Walk us through your weighbridge.

A 45-minute discovery call. We come prepared with the questions metal businesses actually live with. We'll tell you ERPNext or Zoho before you sign anything.

Book a discovery call →